Wednesday, 12 September 2018

Seagull ST3600 (ETA 6497)

 A very good movement to start with.

Large ... started off as a pocket watch.

Size: 36.60mm diameter, 4.50mm height 
Power reserve: 40+ hours .
(Wind Friday morning and the watch runs until Sunday evening).
Accuracy: -20 to +40 seconds per day 
Beat rate: 21,600 vibrations per hour 
Full wind: 35 half-turns of the crown

Hand-wound --- simpler with fewer parts.

The ST3600 includes 17 jewels at critical friction points.





mainsprings store energy, 
gear trains transmit power
escapements regulate release.

-----------------------------
Disassembling a Seagull ST3600 (a pocket-watch movement similar to the ETA 6497) requires patience, steady hands, and an organized parts tray.

1. Preparation and Power Let-Down
  • Remove hands and dial: Pull off the hands with a hand remover tool, then remove the dial. [1]
  • Let down the power: Flip the movement over, trigger the click mechanism, and slowly let down the mainspring power until the balance wheel stops. [1]
  • Remove the balance complete: Unscrew and carefully lift out the balance complete first. It is very delicate and protects the hairspring. [1]

  • The balance wheel complete is made up of the hairspring, The balance cock,
  • The balance wheel is the beating heart and primary regulating organ of a mechanical watch, functioning just like the pendulum in a grandfather clock
  • A balance cock is a small bridge attached to the top plate of a watch movement that holds the upper pivot of the balance wheel assembly in place. Its not called the balance bridge because there is only one end. Its cantilevered
  • T = Time (period of oscillation)
  • I = Inertia (its the balance wheel itself)

  • k= stiffness of spring ( Hair Spring)
  • Key Parts of the Balance Assembly
    • Balance Wheel: The oscillating wheel that regulates time.
    • Balance Staff: The central axle or shaft on which the balance wheel turns.
    • Hairspring (Spiral Spring): The fine coil that returns the balance wheel back and forth.
    • Roller & Impulse Jewel: The part that interacts with the pallet fork to receive energy.
    • Balance Cock (Bridge): The cantilevered arm secured by a screw that anchors the upper pivot jewel.
    • Balance Complete: A term used when the balance wheel, hairspring, roller, and balance staff are combined as a pre-assembled unit, sometimes sold or swapped together with the Seiko Balance Complete and Cock
  • Key Functions and Characteristics
    • Timekeeping Regulation: It is a precisely weighted wheel that rotates back and forth (oscillates) at a constant, steady rate. [1, 2]
    • The Hairspring Partnership: It works together with a tiny, coiled spiral spring known as the balance spring or hairspring. The hairspring provides the returning tension that pulls the wheel back toward its center. [1, 2, 3]
    • Controlling the Ticking: As it swings, it interacts with the escapement (specifically the pallet fork) to let the gear train move forward in small, measured steps. Each swing creates a "tick" or "beat". [1, 2, 3]
    • Beats Per Second: Most modern mechanical watches oscillate at a rate of 6 to 8 beats per second (21,600 to 28,800 vibrations per hour). [1]
    • Portability: Unlike a wall clock's stationary pendulum, the balance wheel and hairspring form a compact harmonic oscillator that works in any position or motion on your wrist

........................................................................
Poising the Balance Wheel

A poised balance wheel is a watch balance wheel with even weight distribution all the way around its circumference, which prevents positional timekeeping errors. [1]
What Is Poising?
  • Definition: When a balance wheel is "in poise," its weight is balanced so that gravity does not pull one side down more than another when the watch is in different positions. [1, 2]
  • The Problem: An unpoised wheel has a "heavy spot". This causes the watch to run fast or slow depending on whether it rests dial-up, dial-down, or on its side. [1, 2]
  • Static vs. Dynamic Poising:
    • Static Poising: The balance wheel and roller are placed on a special poising tool with ruby jaws to find where the heavy side settles at the bottom.
    • Dynamic Poising: A more advanced method that tests the balance while it is running on a timegrapher across multiple vertical and horizontal positions. [1, 2, 3, 4, 5]
How It Is Done
  • Testing: The balance pivots rest on parallel ruby jaws. A very light touch (such as a single hair) or a puff of air spins the wheel. If it stops repeatedly in the same spot, that side is too heavy. [1, 2, 3]
  • Correction (Screwed Balance): Watchmakers adjust or file down timing screws, undercut the screws, or add tiny timing washers in pairs. [1, 2, 3]
  • Correction (Screwless Balance): Material is carefully drilled or shaved from the underside of the rim or wheel itself

2. Removing the Winding and Escapement Parts
  • 2a. Remove the Ratchet wheel:
    Unscrew and remove the ratchet wheel.
  • A ratchet wheel is a circular gear with asymmetrical, saw-shaped teeth that allows motion in a single direction while blocking movement in the opposite direction. [1, 2]
    How It Works
    • Unidirectional Motion: The wheel pairs with a pivoting, spring-loaded finger called a pawl (or click). [1]
    • Forward Rotation: As the wheel turns forward, the pawl easily slides over the gentle slope of each tooth. [1]
    • Backward Lock: If the wheel tries to reverse, the pawl catches against the steep, vertical edge of a tooth to lock the mechanism in place. [1]
    Common Applications
    • Mechanical Watches: The ratchet wheel sits atop the mainspring barrel and winds the mainspring when you turn the crown, while a click prevents it from unwinding backward
  • 2b. Remove the Crown wheel (Reverse Thread):
    Unscrew the crown wheel using a right-to-loosen (clockwise) and left-to-tighten rule, which is the opposite of normal screws.
  • Don't forget to remove the metal shim





  • 2c. Remove the Click and click spring:
    Remove the click and pick up the tiny spring underneath it.
  • Its made up of the click screw, the click itself, and the click spring.
  • The spring has one end that points up, and one end that points down.





3. Disassembling the Bridges and Gear Train
  • Remove the Barrel bridge:
    Unscrew and lift off the barrel bridge.







  • Its held with two screws





  • 3a. Remove the main train wheel bridge and the small escape wheel bridge.
  • Removing the Train wheel bridge
  • It's the long bridge that goes over the centre of the movement.
  • Its held in with 3 screws.




  • Remove the escape wheel bridge.
  • Its a baby bridge that lies over the escape wheel.
  • Held with 1 screw
  • Its job is to be the upper pivot for the escape wheel



  • Remove the 4 Gear train wheels: Take out the wheels in order: center wheel, fourth wheel, third wheel, and escape wheel.

  • Remove the Mainspring barrel:
    Lift out the main barrel housing the mainspring.
    [1, 2]





  • Pallet fork bridge & pallet fork: 
  • Unscrew the thin pallet fork bridge and gently extract the tiny pallet fork with tweezers. [1, 2]
  • two screws







  • remove the pallet fork



4. Keyless Works and Motion Works (Dial Side)
  • Flip the movement: Turn the movement over to access the dial/plate side.
  • remove the Setting lever/yoke spring:
    Remove the flat screw and the spring-loaded setting lever spring.
  • It's spring loaded ... be careful when you remove as there is some tension




  • Motion works:
    Take out the minute wheel and the 2 intermediate wheels.







  • Yoke and yoke spring: 


  • Stabilize the high-tension yoke spring with a screwdriver, lift it out, and remove the yoke. 
  • don't let it fly away !!!





  • remove the yoke
  • The yoke is also called the "return bar"






  • Stem and clutch: 
  • Flip back over, loosen or remove the setting lever screw that passes through the side of the movement,






  • Now pull out the crown, stem, sliding clutch, and setting lever.
    [1, 2]
remove the sliding clutch & clutch wheel.








.................

Lubrication


To oil a Seagull ST3600 (a clone of the ETA/Unitas 6497-2), follow standard mechanical pocket-watch lubrication practices, matching the exact oils and greases to the movement's load and speed. [1, 2, 3]
Discussions on the Watch Repair Talk Forum note that standard Swiss ETA 6497 technical and oil charts apply directly to the ST36xx series. [1]
Recommended Lubricants
  • Light Oil (e.g., Moebus 9010 or equivalent): Use on fast-moving, low-torque parts like the escapement jewels, escape wheel pivots, and fourth wheel pivots. [1, 2]
  • Medium-to-Heavy Oil (e.g., Moebus 90, HP-1300, or D5): Use on the center wheel, third wheel, and dial-side jewels. [1, 2]
  • Grease (e.g., Moebus 9504 or HP-300): Use on high-friction sliding parts like the keyless works, sliding clutch wheel, winding stem, and mainspring barrel walls/arbor. [1, 2]

Step-by-Step Oiling Guide
1. The Mainspring Barrel
  • Barrel Walls & Coils: Apply a very thin film of grease (such as HP-300 or Moebus 9504) around the interior wall of the barrel and lightly coat the mainspring coils to prevent stiction.
  • Barrel Arbor: Lubricate the arbor pivot and points of high friction with heavy oil (HP-1300) or grease (9504). [1, 2, 3, 4]
2. Gear Train (Train of Wheels)
  • Center Wheel & Third Wheel: Place a tiny micro-droplet of medium/heavy oil (HP-1300 or D5) on the upper and lower pivots after the bridge is set. [1, 2, 3]
  • Fourth Wheel: Apply lighter oil (such as Moebus 9010) to the fourth wheel pivots as it rotates faster. [1, 2]
  • Rule: Never over-oil. A tiny droplet that covers about one-third to one-half the diameter of the oil sink is enough. Too much oil will bleed and stop the movement. [1]
3. Escapement
  • Escape Wheel Pivots: Apply a micro-drop of light oil (Moebus 9010).
  • Pallet Stones: Lightly grease or oil the tips of the pallet stones using a specialized grease like Moebus 9415 (or a tiny touch of light oil), letting capillary action form a microscopic film with the escape wheel teeth. Do not flood the pallet jewels. [1, 2, 3]
4. Balance Wheel
  • Balance Pivots & Cap Jewels: Oil the upper and lower balance jewel/cap jewel assembly with a very small drop of light oil (Moebus 9010). Use an automatic oiler if available to keep the drop uniform. [1, 2]
5. Keyless Works (Dial Side)
  • Winding Stem & Sliding Parts: Apply a thick grease (Moebus 9504) to the sliding clutch wheel, setting lever, yoke, and any sliding/friction points on the winding stem.
  • Setting Lever Screw: Place a microscopic amount of 9504 grease into the setting lever screw hole before seating the screw
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